Minimum order of one piece
Samples available in 7 days
CNC milling is a mostly common used processing technique that can manufacture complex and CNC milling is a mostly common used processing technique that can manufacture complex and multi-structure plastic and metal parts in short time.With the versatile flexibility it is used for funtional and appearance prototypes.multi-structure plastic and metal parts in short time.With the versatile flexibility it is used for funtional and appearance prototypes.
Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mould cavity. The mould cavity is created using two hardened tool steel dies which have been machined into shape, also for producing large quantity.
Precision casting is a process in which the metal is melted into a liquid meeting certain requirements and poured into the casting mold. After cooling, solidification and cleaning, the casting with predetermined shape, size and performance can be obtained.
At Best Prototypes we specialize in producing high-quality plastic injection molded parts and mold tools. We offer machining and finishing services to make tools from a variety of materials, and can produce 50 to 100,000+ finished parts in a wide variety of plastics. With advanced material verification and quality processes we can ensure your tools and parts exceed your expectations.
Molds can be made in a couple of days
Molds are durable for 20 or more copies
Economical Mold
Pre-launch product testing
Small series of housings and covers
Wide range of post-processing techniques can be choosed
Sheet Metal is one of the most economical processing technique to fabircate your parts with uniform wall thickness.
We combine our extensive experience with the industry’s latest tools and technologies to deliver high-quality vacuum casting services on short timelines (typically in 7 to 14 days).
The capabilities for Sheet Metal is very tremendous from 1 pc to 100,000 pcs. and this is most effective way to fabricate the sheet metal parts.
This technique can fabricate the complex structure easily with its diverse processes.
Description
200 runs
Tool Steel P20, Carbon Steel S50C, Aluminum
Rapid tooling, production tooling
Minimum 2 years and we will do the maintenance for the mold.
2-3 weeks (Rapid tool), 4-5 weeks (Production tool)
To ensure that the mold is filled properly, a wall thickness of at least 0.75 mm is necessary. For best results, we recommend a wall thickness of at least 1.5 mm
Maximum part dimensions
The size of the mold is limited by the dimensions of the vacuum chamber (1900 x 900 x 750 mm) and by the volume of the product (maximum volume: 10 liters)
Unit price is based on the quantity required for the reorder with an additional set up fee of $150/€120
Die casting is generally the lowest cost method for producing complex-shaped components from aluminium alloys, and so rheocasting should also have the potential for low cost production. Die-casting is an economical way of producing large quantities of complicated shaped products of light metals with high precision. Melted metals are introduced at a high speed into the water-cooled metal die or mold through an injection process. The molten metal turns into a solid when in contact with the cool water. When the solidification and mold casting process has completed, the mold is opened and the ejection of parts initiated via a mechanical activation of the ejector pins. The die is subsequently exposed to air, sprayed with a lubricant, closed, and molten metal injected once again into the die to complete the cycle.
Flexibility for the production of metal components.
Particularly suited for comparatively complex near-net shape parts.
High production rates and good dimensional repeatability.
Long term and even permanent mold used
Economical Cost for large quantities production
Most choice for the low volume production, using the aluminum inserts with a life time of up to 20,000 run, typically 1-2 weeks, it can reduce leadtime .
in which the metal is forced into the mold with air pressure for mass production,machined in typically 3-4 weeks, with a life time up to 100,000.
In which a hydraulic ram is used to inject the molten metal into the die at extremely high pressures not only leveraging the manufacturing efficiency but also minimizing the unit costs.
This process use the metal die in combination with a gravity-fed metal delivery system. This combination lowers the overall cost of the process while taking advantage of the higher cooling rate of the metal die. The advantages and limitations of this system are similar to those of the LP permanent mold systems.
Description
200 runs
Tool Steel P20, Carbon Steel S50C, Aluminum
Rapid tooling, production tooling
Minimum 2 years and we will do the maintenance for the mold.
2-3 weeks (Rapid tool), 4-5 weeks (Production tool)
To ensure that the mold is filled properly, a wall thickness of at least 0.75 mm is necessary. For best results, we recommend a wall thickness of at least 1.5 mm
Maximum part dimensions
The size of the mold is limited by the dimensions of the vacuum chamber (1900 x 900 x 750 mm) and by the volume of the product (maximum volume: 10 liters)
Unit price is based on the quantity required for the reorder with an additional set up fee of $150/€120
With our investment casting process, you have a wide selection of nickel, cobalt, duplex, super alloy, stainless, heat and wear resistant and alloy steels that will produce the most complex, finely detailed lost wax castings possible. Working with us you can make informed decisions based upon the design specifications and the ultimate use of the product. Our goal is to see you be successful and have you as a repeat customer for years to come. Together, we can explore your opportunities. You, our highly valued customer, will always have executive decision-making powers and the last word when it comes to helping us create the precision casting that will serve you best.
